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Hecla Casa Berardi

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Hecla Mining’s Casa Berardi is a gold mine and mill located in western Québec, some 95 kilometres north of La Serre. In 2018, the mine produced 130,647 ounces of gold and it has been in operation since 1989 and currently employs about 580 people.

The Challenge

Casa Berardi wanted to improve their productivity by reducing maintenance costs. To do that, the mine needed to cut down wear and tear on their equipment and they also needed to be able to monitor machines to catch equipment problems before they became major failures.

Choosing Newtrax

Brake tests are an important step in keeping operators safe. With Newtrax technology, Hecla was able to monitor these in real-time, so they were able to see when tests were being performed correctly.

Newtrax was also able to install a sensor suite that gave mechanical technicians the ability to more easily identify problems when a machine is brought in.

If we compare an equivalent period of 9 months in 2017 to 2018, we noticed that, for the LHDs especially, an increase in availability of 8%. What we have after 9 months is a savings of 7.8% in maintenance costs per ton of material hauled.
Alain Grenier — VP and General Manager — Hecla Casa Berardi
The Outcome

Efficiency

Saved 30 minutes per shift thanks to fewer delays.

The mine was able to go about 2% over its budgeted quantities for the year.

Observed a 10% drop in over speed and a 50% drop in transmission abuse

Maintenance Costs

Saved 7.8% overall in maintenance costs for every hauled tonne.

Equipment Availability

Realized an 8% increase in LHD availability.

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